Customer

The Pruszyński Group is one of the largest manufacturers of sheet metal roofing in Europe. Its offer also includes construction, facade and finishing products.

Challenges

• Integration with the ERP system (including treceability)
• Integration of production lines from different manufacturers using various controllers
• Creation of an interface for mobile data collectors resistant to network failures for the WMS module

Objectives

• Control of production lines in the field of uploading settings (programming production parameters)
• Adding new functionalities on production lines
• Creation of a unified interface for all lines (regardless of the type of station and manufactured assortment)

Results (selected benefits)

• Increasing the availability of production lines (1h / 24h)
• Full identification of the causes of downtime
• Full record and settlement of used raw materials
• Elimination of paper circulation
• Elimination of errors in the programming of production parameters
• Increasing staff efficiency
• Acceleration of logistics operations (+ 6h)
• Increasing the possibility of staff rotation between positions
• Reduction of the labor-consumption of production processes
• Limitation of losses
• Improving the quality of production
• Increase in efficiency
• Improvement of the OEE indicator

Customer

The mdm®NT company is one of the leading manufacturers of roof accessories and modern roofing membranes, vapor barrier films, microporous diffusion films and TPU, which are characterized by excellent technical and operational parameters. The mdm®NT company supplies its products to the domestic and international markets.

Challenges

• Integration with the ERP system, taking into account complex business processes related to the manner of executing production orders and their approval
• Support for additional business processes, including: ordering materials in accordance with consumption prediction, handling cases of inventory and actual non-compliance, etc.
• Business data collection, analysis and reporting
• Collection of data from production processes in order to analyze them in the context of the impact on the quality and efficiency of production

Objectives

• Creating a dedicated interface fully adapted to the handling of business processes (main and side)
• Advanced analysis of business data and data from production processes
• Monitoring personnel efficiency and production efficiency
• Verification of production standards
• Reduce downtime and micro-downtime

The results

• Increasing the availability of production lines
• Identifying the causes of downtime
• Reduction of the number of downtimes (including changeovers)
• Full record and settlement of used raw materials based on actual data
• Reduction of the labor-consumption of production processes, mainly by facilitating the approval and settlement of production
• Increasing staff efficiency
• Increasing production efficiency
• Improvement of the OEE indicator

Customer

Extension of s.j. is a Polish family company with many years of experience in the production of metal roofing, sandwich panels, gutter system and concrete blocks. A brand known for comprehensive service, professional advice and high-quality products.

Challenges

• Integration between the production line and the ERP system
• Integration of peripheral devices

Objectives

• Data flow automation
• Printing labels on the production line

The results

• Reduction of the labor-consumption of production processes

Customer

A company that produces flexible cables, including for the aerospace, automotive, railway and shipbuilding industries. Euroducting also supplies its products to factories producing military equipment, plastics, food and to printing houses. Knowledge and over 30 years of experience make Euroducting specialize in providing innovative technological solutions to order, which is implemented from the design stage through tests to mass production.

Challenges

• Nest production - automatic, semi-automatic and manual
• Integration with ERP system
• Verification of raw materials and tools with technology
• Modeling the flow of information in the system, which allows you to go back in the approval process of the manufactured assortment, i.e. the information about a defective piece produced in the production process on one of the nests causes information about the need to repeat production at the socket at an earlier stage of production

Objectives

• Ensuring traceability (nest production)
• Monitoring the correct execution of the order with a large variety of orders
• Forcing orders to be executed according to the schedule and the availability of tools
• Waste reduction
• Automation of accounting for production and records of used materials

The results

• Monitoring staff efficiency
• Automation of data flow between the ERP system and production cells
• Elimination of paper circulation
• Reduction of the labor-consumption of production processes, mainly by facilitating the approval and settlement of production