We exceed the limits of MES systems
At STABILIS® we create tools for the effective management of manufacturing companies, providing key data that drive their business success.
Automation and optimization in one place
Our closed data loop systems not only collect data, but also automate processes, which leads to their optimization.
Flexibility and integration
Thanks to the unique flexibility of STABILIS® systems, you can easily integrate various production lines and cells, peripheral devices and IT systems (ERP, WMS, APS, CMMS, QM, LIMS) into one coherent ecosystem.
Real-time monitoring
STABILIS® systems enable the collection of data from production lines - both business and process - automatically transmitting information between devices and IT systems. This allows for full insight into production processes in real time, regardless of the industry.
Advanced analytics
Our flexible reporting module offers advanced tools for data analysis and visualization. It aggregates, analyzes and visualizes information in a way that facilitates active optimization of business processes.
Business benefits of STABILIS® systems
Increasing margin
Our main goal is to increase your margin. Each factory is unique, and therefore, cost reduction and savings methods vary from organization to organization. With STABILIS® this can be achieved by reducing waste, eliminating production errors, optimizing the use of raw materials and improving process and human resource management.
More effective management
STABILIS® systems provide data from the production floor in real time, enabling immediate response. Data-driven management leads to more accurate business decisions, increasing operational security.
Customization of support for production processes
From digital production traceability to visual management, STABILIS® systems offer many tools to support your production. Because we understand that each factory has its own specificity, we adapt our solutions to the individual needs, capabilities and readiness of your organization to introduce changes.
What stand out STABILIS® systems?
Quick benefits
We implement our systems in just about 4 months instead of 12*, which allows you to benefit almost immediately.
Flexibility in the service of development
The unique adaptability of our software allows for continuous development of functionalities, tailored to changing needs.
Industry expertisea
We have extensive experience in creating dedicated solutions for various industries and in digitizing diverse types of production.
Seamless integration
Our specialized methodology guarantees smooth implementation of the system in the production environment and ease of analysis of collected data.
* Average implementation time of standard MES systems
One STABILIS® system – many possibilities
Advanced integrations
When we talk about specialization in closed loop data systems, we mean real skills and technologies. STABILIS® systems enable effective integration of production lines, machines and devices from different suppliers, regardless of the PLC controllers they use. Thanks to our experience, we can change the scope and method of integration, adapting them precisely to the client's business goals.
Precise ESG reporting
In response to European Union regulations, we offer precise ESG reporting tools. Our systems collect the necessary data in accordance with ESRS 2 standards, while helping customers optimize processes - from waste reduction, through more efficient use of utilities, to minimizing the carbon footprint. All this to meet the challenges of environmental responsibility and improving working conditions.
Advanced AI/ML analysis
Collecting data is not an end in itself, but an investment in the future. STABILIS® systems collect data in specially designed context databases that are optimized for deep analysis and dynamic reporting. Each piece of information has a time stamp, which will allow it to be used in the future by Artificial Intelligence and Machine Learning algorithms, giving access to the most modern methods of process improvement.
Consulting support at every stage
From initial consultation to full implementation, we accompany our clients. Using the experience gained in factories, we advise on digitalization strategies, planning implementation works and indicate which areas are the most promising starting point for digital evolution.
The key to success is understanding our clients' business goals. We want to know precisely what they plan to achieve with STABILIS® systems. Based on our knowledge and experience, we advise the most effective ways to achieve these goals.
Data analysis and advanced reporting
Data is at the heart of all our implementations. In addition to process automation, the main mission of STABILIS® systems is to acquire and collect this valuable information and then optimize its flow. They make it possible to identify areas for improvement, introduce specific optimizations, and then monitor the results and implement further improvements.
In a world of constant optimization, data plays a key role. STABILIS® systems are designed so that data can be easily aggregated and analyzed. Using modern tools, we enable advanced real time analysis and flexible visualization of results in various reports.
The most important is the user
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Ease of data entry
The interface plays a key role, constituting a communication bridge between the user and the IT system. The importance of ease of data entry for operators cannot be overstated. It is achieved by minimizing the number of clicks needed and adapting the interface to the process being handled and the characteristics of the production floor.
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Intuitive design
Every element of the interface is well thought out. From the size of fonts, through buttons, to the background - everything is designed to be clearly visible and not strain the eyes. The ability to present data in many languages, including non-Latin ones, additionally increases its universality. Applications are presented on IPCs with touch screens, eliminating the need to use a mouse.
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Quick training
We like designing interfaces in cooperation with users because they suggest the best solutions for themselves. Thanks to this, we shorten the training time for new users. In the case of our applications, several minutes of training is enough for a new operator to start working.
STABILIS® implementation in 6 steps:
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1.
NEEDS ANALYSIS
We start our cooperation with a deep understanding of the client's needs. Customers describe their requirements, and together with them, the STABILIS® team determines which system functions will be most appropriate and in which areas the implementation will bring the greatest business benefits. Then we analyze the client's production floor, taking into account workstations, machines, production processes and IT applications, to define the optimal method and scope of integration of STABILIS® with the current infrastructure. At this stage, we also determine the scope of data - both business and from production processes - to be collected using the STABILIS® system.
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2.
OFFER AND SIGNING THE AGREEMENT
Once we know what awaits us, we are ready to start estimating the implementation of the system. At this stage, we discuss in detail the schedule to be best suited to the client's capabilities. And most importantly - together with him, we select the first position where we will implement STABILIS® on a pilot basis. After the client accepts the terms of cooperation, we sign the contract and get to work.
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3.
START OF WORK
We start with design. Based on a functional analysis, we create an application design in such a way that it is 100% tailored to the customer's needs. STABILIS® is not a store-shelf product. The system's capabilities are enormous and it is configured individually for each implementation. When the design is ready and approved by the client, we can start tailoring the system.
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4.
ANALYTIC SESSIONS (MVP)
We want the system to be launched as quickly as possible and the application to be fully tailored to your needs. For this purpose, while working on developing the system, we meet for analytical sessions with the client's team. During these meetings, we present the application at subsequent stages of its development and together we check whether the user interfaces fully meet the customer's needs and expectations. At this stage, we can still make changes to the application design.
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5.
SYSTEM GO-LIVE
Now comes the stage everyone is waiting for: we integrate STABILIS® with your factory. When the system is ready for operation, we start training the employees you indicate in its use. When everything is ready, we launch the application and you can enjoy how production management changes the face. A few weeks after the go live of the system, we can start launching the analytical module. So that you can create your own dedicated reports at any time, we will teach you how to easily configure them yourself.
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6.
SYSTEM EVOLUTION
After completing the STABILIS® tests at the first station, we implement the system on subsequent lines. After successful acceptance tests, we do not end our cooperation. We are open to long-term partnership, developing the application and improving it together.