Continuous improvement
STABILIS®MES is a low-code programming platform for transforming factories into smart factories. Thanks to the unique flexibility of the software, this process is evolutionary and without the need to introduce changes to the existing infrastructure (machines and IT).
STABILIS®MES enables the continuous introduction of changes and immediate measurement of their effects, as well as the use of existing production reserves, shortening the time of introducing the product to the market, reducing the need for highly qualified personnel with increased production efficiency.
Production monitoring
The unique flexibility of STABILIS®MES allows for easy integration into one ecosystem of production lines and cells, peripheral devices and IT systems used in manufacturing companies (including ERP, WMS, APS, CMMS).
STABILIS®MES enables the collection of real data (business and process) from production lines, automates the flow of information between devices and IT systems and thus allows you to monitor production processes in real time.
A flexible and easy to configure reporting module allows you to analyze the collected data and provides information that enables active optimization of business processes.
Production optimization
Recording the working time of personnel and machines
Registration of information on the quality of production and quantity of waste
Real-time remote production monitoring
Analysis of the impact of production parameters on quality and efficiency
Traceability
Safety of compliance with standards and norms
Detection and registration of downtimes, micro-downtimes and failures
Identification of hidden difficulties and bottlenecks
Business benefits
Waste reduction
Monitoring of production processes allows you to obtain real data on production efficiency. Based on information from STABILIS®MES, it is possible to take measures to improve processes and ensure high-quality production and, consequently, reduce the amount of waste.
Reduction of production personnel costs
STABILIS®MES allows you to eliminate the circulation of paper documents, standardize the work environment of operators and monitor the effectiveness of each person involved in the production process.
Increase in productivity
STABILIS®MES enables remote monitoring and real-time control of production processes, including OEE, accepted production standards and TKW (Technical cost of production). Access to real data allows you to identify areas whose optimization has a direct impact on the margin.
Advanced dedicated interfaces
STABILIS®MES interfaces are fully adapted to the specificity of the production hall. Their functionalities are configured to individual requirements and needs. Information is presented in an intuitive and easy to use manner.
This reduces the training time for a new user to 15 minutes. The system automatically adjusts to the login user's native language.
Non-Latin languages are also supported.
Data analysis
Real-time monitoring.
Management information. The system enables the presentation of comparative information, e.g. the work of operators on the line or the display of freely aggregated management information, e.g. changes in the components of the OEE metric.
Support for production processes using AI, machine learning and data science mechanisms.
STABILIS®MES implementation in 6 steps
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1.
NEEDS ANALYSIS AND AUDIT
At the beginning, you describe your needs to us and together we define which STABILIS®MES functions will work best in your case and in which areas the implementation of the system will bring the greatest business benefits. In the next step, we audit production stations, devices and applications that support the production processes to determine the optimal method and scope of STABILIS®MES integration with the existing infrastructure. At this stage, we also determine the scope of data - business and production processes - to be collected in the STABILIS®MES database.
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2.
VALUATION AND SIGNING OF THE CONTRACT
Once we know what awaits us, we are ready to start the valuation of the system implementation. At this stage, we discuss in detail the schedule that best suits your needs. And most importantly - together we select the first position where we will pilot STABILIS®MES. After you accept the terms of cooperation, we sign a contract and start on on the work.
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3.
APP DESIGN
We start with design. Based on the functional analysis, we create an application design in such a way that it is 100% adapted to your needs. STABILIS®MES is not an off-the-shelf product. The possibilities of the system are enormous and it is individually configured for each implementation. When the project is ready and approved by you, we can prepare a schedule update that will take into account the work related to the adaptation of production cells to the implementation of the application.
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4.
ANALYTICAL SESSIONS (MVP)
We want the system to be launched as soon as possible in your factory and the application fully adapted to your needs. For this purpose, while working on the development of your STABILIS®MES system, we meet for analytical sessions, during which we present the application, at the subsequent stages of its creation and together we check whether the user interfaces fully meet your needs and expectations. At this stage, we can still make changes to the application design.
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5.
SYSTEM START-UP
Now comes the stage that everyone is waiting for: we are integrating STABILIS®MES into your factory. When the system is ready for operation, we start training on its use by the employees indicated by you. When everything is ready, we launch the application and you can enjoy how production management takes on a new face. Several weeks after the start of the production system, we can start the analytical module. So that you can create your dedicated reports at any time, we will teach you how to easily configure them yourself.
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6.
CONTINUOUS IMPROVEMENT
After the STABILIS®MES tests are completed, we implement the system in the first stand on subsequent lines. After receiving the implementation, we do not end the cooperation. We are open to long-term partnerships, developing the application and improving it together.
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Transparency
It is one of the most important values for us. Therefore, at each stage of implementation, we offer close cooperation based on clearly defined principles, during which the most important thing is to adapt to your needs and possibilities.
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Tailored to your needs
Before we start implementing STABILIS®MES in your factory, we will conduct a detailed needs analysis together with you, after which you will receive clear information on the implementation costs, and together we will determine the rules and method of system development in the future.
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Support
This is our goal. Thanks to our experience, we are able to shorten the time needed to get to know your needs and indicate processes that are worth optimizing with STABILIS®MES. Our technology allows for continuous development of applications by adding new functionalities or changing existing ones.